Hi Ron,
That typlically indicates that the boolean fails. It’s tricky to say what fails it.
Is the mesh good? Repairing the mesh before hand does that help?
It needs to do a couple of things;
- determine 2 planes or intersection (in and out)
- determine which triangles the cylinder will intersect
- cut those out
- triangulate the remaining open area again
- stitch back the triangulation.
To do a quick test I’ve installed a blank V1176 and modelled up a similar model in fusion (see stl attached).
when i hollow that on 2.5mm, I can add holes after that.
kind regards
Elco
SampleFileHollowHole.stl (49.0 KB)